注塑模具论文外文文献以及翻译

design of plasitc molding jig(die) 日语所以叫做金型 molding注塑模具希望你能满意增加悬赏我马上发给你，+40分吧

Precision injection molding technology of progress Abstract: The polymer precision injection molding technology, impact on precision injection molding of factors, including the precision molds, injection molding machine control accuracy, precision injection process control and other computer control technology. These factors were discussed, and give the relevant solutions, finally introduces some advanced molding technology. Key words: precision injection; injection molding machine precision injection technology; Precision Injection Mold In recent years, as electronics, telecommunications, medical, automotive, and other industries of the rapid development of the high-precision plastic products, and high-performance requirements of growing precision molding technology to continue to progress, new technologies continue to emerge. Precision injection molding products not only require high dimensional accuracy, and low warpage, to write good, but there should also be excellent optical properties. Injection molding is the most important one of the plastic molding methods, including plastics plastics, injection, packing, cooling, and some of the basic process, thus affecting the precision injection molding of many factors. 1, precision molds To produce sophisticated products, precision molds is essential. Die Die in general, the accuracy of the temperature control, mold and die design precision manufacturing, use of plastic shrinkage rate impacts. Precision Mold temperature control In general precision injection molding of parts, control mold temperature is to increase productivity. However mold temperature control for precision injection molding of great impact, it affects parts of the contraction, shape, crystallization, such as stress, hot and cold circuit design mold temperature distribution at the request reasonable, precise control accuracy, a die temperature of the best and Lengshuiji control. Mold temperature control and cooling time on the products and their impact on performance of the following factors: (1) melt plastic injection molds and a two-cycle time will be produced in the mold temperature difference fluctuations, and should therefore be to minimize the volatility differential peak. (2) the heat transfer Die Die Die heat through the concrete and die in the transfer out of the media, mold is changed, the media control is the key, the general import and export of its cooling water temperature difference is less than 1 ℃ Application of theory to calculate the average temperature, which can guarantee the stability of heat transfer. Media flow and heat transfer are interlinked, mould surface temperature can be used to control the media flow sensor to compensate for environmental temperature changes caused by mold temperature changes. (3) To enable stable Die Die by the heat absorption and dissemination of balance, the injection molding machine to melt injection to strictly maintain a stable temperature. Die surrounding temperature on the mold had a great impact on the general will be affected to die within the melt convection coefficient of change, so the best set up in the mold surface temperature sensor, die at any time observation of the surface temperature, and keep it stable. (4) changes in the efficiency of heat exchange with mold after a long time in the cooling water pipes and Youban appears in the scale, then the interface to reduce the thermal conductivity should furring timely clearance. Precision Die Design and Manufacture Die design is good or bad is to ensure the dimensional accuracy of plastic parts premise, in order to enhance the accuracy of precision injection mold, in the process of designing a computer-aided analysis is necessary, especially for gating system and the flow of heat-conditioning systems mold temperature distribution the analysis. Applications should be as much as possible the use of simulation software and close to the actual loading conditions to melt in the mold simulation analysis in the pouring, cooling, and other non-steady-state process. Die manufacturing quality assurance plastic parts Size is the key to accuracy, precision die is the main characteristic of the manufacturing and assembly operations in addition to polishing, are no manual processing. Die general machining and manual processing ratio is about 6:4 to 7:3, and the machining precision molds and manual processing ratio of 9:1. Die materials and heat treatment is the protection of precision molds in the molding process, the die temperature in the state, which even the mould parts tempered by low temperature, high temperature melt production and will repeat parts tempering而使lower hardness, Consideration should also be given retained austenite caused by the volume expansion. Therefore general tempering temperature should be at least molding processing, more than double the die temperature and low-temperature processing is carried out properly in order to eliminate residual austenite. On the high-precision products for Molding precision parts, assembly accumulated precision die in the direction of the accuracy of the sub-surface as well as the parallel degree should achieve micron level. Mold should have sufficient strength, stiffness and abrasion resistance, in the injection molding deformation under the pressure of hard wear. To achieve the above processing can be three-dimensional precision machining centers, CNC machine tool and application of CAD / CAM / CAE and other new technologies. precision molds design shrinkage rate of use Thermoplastic plastic molding shrinkage volatile, to mold design, identify and control products cavity size dimensional accuracy difficult. Therefore, in plastic mold design should understand the characteristics and contraction caused by the shape of the parts of the difference in the rate of contraction site, and then use the necessary compensation measures. On the high-precision plastic parts can be manufactured in the design before simple mold, measured molding to the various parts of the actual shrinkage rate, this can greatly enhance the dimensional accuracy of parts. , the design of precision molds gate Gate type, size, location and quantity of all affected parts dimensional accuracy. At the gate of the jet, but the effects of poor feeding, thick-walled parts do not apply. Gate position and the flow of impact melt flow distance, the longer the process of the greater contraction. Multi-gate process can be shortened, but increasing weld marks. Gate parts should be designed in accordance with the size and the choice of materials and the use of software to help finalize practical experience. 2, the best precision injection molding process parameters set Choose the best molding process parameters to reduce plastic shrinkage rate. Plastic is that the contraction of the heat shrinkable plastic, elastic recovery, plastic deformation, contraction after contraction and a comprehensive reflection of aging, usually caused by absorbent material or molecular chain rearrangement caused, the specific performance linear shrinkage rate and volume contraction rate changes in value of common contraction said. Thermoplastic plastic injection molding products shrinkage volatile, particularly for crystalline plastics injection molding products even more obvious, and not only depend on the degree of crystallinity due to the chemical structure, but also by the process of cooling parameters (cooling rate, the melt temperature, mold temperature , product thickness) the impact of the mold cavity size and design determine the size precision control products and difficulties, there is an urgent need to be aware of parameters on the injection molding of plastic shrinkage rate of the impact of the law. Part of the difference in thickness is generally believed that the two factors: First, high-pressure melt the mold cavity caused minor deformation of a die when the elastic modulus material after the expansion. Generally speaking, quality control and accuracy can be very good dimensional accuracy, and at a higher temperature, mold low melt viscosity, viscosity smaller gradient, in a certain screw back pressure, the quality of precision parts can be accurately controlled. But for liquid crystal polymer (LCP), it just needs a lower mold temperature, it is because cold LCP case will be promptly after cooling amorphous. LCP have low melting heat and orderly structure of the state, in the liquid crystalline state to change between crystalline solid, smaller changes, when fully cooling, the liquid - solid transition is almost complete in an instant. Die in the colder, when a cavity, the cavity material and the bulk of gate has been cured, it is very difficult stage compression added melt, thus parts and the size of the cavity size of the deformation is very close. Plastic amorphous than crystalline plastics low shrinkage with a mixture of contraction rate of low-polymer materials, elastomers at the same time as the increase of the content, materials shrinkage rate decrease. The enhanced or plastic filling, heat capacity decrease stiffness increased significantly reduce shrinkage and fiber filler content or higher, the smaller the rate of contraction. Crystalline precision plastic products also affected by pressure. As pressure crystallization of the role of injection pressure (P1), the packing pressure (P2) and the feeding pressure (P3) to speed up the crystallization process, crystallization of the P1, P2, P3, the increase in upward trend. For P1, the pressure to improve the crystallization of the degree of crystallinity, the contraction rate of increase rose P2 and P3, on the one hand because of the degree of crystallinity increased shrinkage rate increase, on the other hand increased to P2 more pressure to melt, the type cavity has been fully compacted plastic; P3-feed increased to increase, and effectively prevent reflux is conducive to reducing shrinkage. Therefore, the plastic parts of the shrinkage rate is the result of both, with the shrinkage of P1, P2, P3, the first increases and then decreases increased. Precision plastic parts requires not only a stable size tolerances, but also requires strict mechanical properties. These characteristics mainly depend on the cooling phase of the melt in the heat - mechanical role of the historical process. Mold temperature and cooling time on the quality of products and have a direct impact on productivity. Study found that, given the die temperature, the dimensional accuracy of products with the cooling time is not the extension has been significantly improved, and only in a certain period of time, after a prominent role. In general cooling process in such a critical point in time there are two cooling, cooling time in the first point although production products also higher accuracy, but it is not the most stable state, and the second point-in-time cooling cooling relatively long time, However, the products enable the most stable state. 3, using precision injection molding machine to replace conventional injection molding machine Precision injection molding machine generally larger injection power, in addition to such injection pressure and injection to meet the requirements in terms of speed, power itself will be on the injection products improve the accuracy of a certain role. Precision injection molding machine control systems generally have high control precision, it is requested by the products themselves. High accuracy can be guaranteed control of injection process parameters has good accuracy, precision products in order to avoid fluctuations due process parameters change. Therefore precision injection molding machine generally of the injection, injection pressure, injection rate and pressure-pressure, back-pressure and screw speed process parameters such as a multi-level feedback control. Precision Injection requirements of its modulus system has sufficient rigidity, accuracy or products will be a model for the elastic deformation decreased. Second-Die-Die of the system must be able to accurately control the size, or too large or too small a model of precision products will have an adverse impact. So in the design, it should be considered Die rigidity, stiffness, as well as a model system in order to accurately control the size of the precision products, especially flat-panel thin-wall products. When Die larger, must-oriented column deflection check. Precision injection molding machine also must be able to work in the hydraulic circuit precise temperature control, work to prevent the oil due to temperature changes caused viscosity and flow changes, further injection process parameters leading to fluctuations而使products would lose their accuracy. parts molding cycle time consistency General typical injection molding machine with three modes: manual, semi-automatic and fully automatic. As the influence of various factors, each of the previous two models molding cycle time may be different, it would affect the temperature and materials to die in the Liaodong stay, thereby affecting the accuracy of parts, in precision Molding should try to use the automatic mode. precision injection molding machine screw temperature control and the design of new Injection Molding Machine cylinder automatic thermostat on the cycle of opening and customs led to the Liaodong, melting material density and viscosity changes, thereby affecting the quality and dimensional accuracy of parts of the cyclical fluctuations in the injection molding machine nozzle close to Die Therefore, the temperature of the nozzle molded parts also have a significant impact on. Modern injection molding machine equipped with a special process control software to control temperature fluctuation, which is proportional integral differential (P ID) control. At least from the barrel temperature difference galvanic point perspective, the P ID parameter optimization can completely eliminate temperature fluctuations. To the quality and stability of the plastic parts, plastics injection molding machine unit is very important. To the plastics unit is an important standard to judge: injection volume, plastics rate, injection rate, the polymers in the plastics unit at the time. As the quality of plastic parts for the dimensional accuracy error of a very important impact, and it should be precise injection control of the injection molding machine. Improve measurement precision injection molding machine of the most effective ways is to use technology to achieve the smallest screw diameter, especially for the light parts especially. The measurement of the relative screw length and the overall length of screw smaller, in the plastics materials unit at the time also become shorter. Screw thread is similar to widening the materials can be avoided stay longer so that the screw and stable operation. Lo deep groove width than correspondingly smaller, which create a lot of engineering plastics parts of the small diameter screw particularly effective. Melt homogeneity and are not small compression ratio decreases, it is because from the very shallow groove Lo caused very strong result of the shear rate. Feeding the difficulty of the design, it must ensure that all aggregates can be fed into evenly. Considering the need to shorter cycles, plastics rate must also be big enough, in the design of the feed must be effectively resolved the contradiction between. In addition, if adopted by a two-stage injection screw to achieve precise control injection error, which requires the measurement of the melt through spherical valve detected by injection to injection molding machine in the Detroit injection molding machine. Before microprocessor controlled by the injection molding process can not be obtained through injection precision voltage comparator has been successfully resolved. Voltage comparator allows Transmitter and other sensitive came with the very precise voltage signal passed, and when the set point appears to be following the true value of a timely signal immediately transmitted to the microprocessor control of the order, by order of the cycle of operational procedures Asynchronous from time to time through a direct transfer of the signal process to eliminate, greatly improving the control accuracy. 4, precision molding technology in the mold injection-compression molding applications (ICM) technology ICM technology is the means to open a certain distance die under the conditions of the beginning injection, injection to a certain amount, the mold cavity beginning of the closure of the melt compression, injection mold completely closed at the termination, and then packing, cooling until the removal products. Through injection-compression molding of compression products to compaction, making products on the surface of uniform pressure distribution, the compaction products such size high accuracy and stability, small deformation. It is in the mould open circumstances melt into the cavity and, therefore, mobile channel, for the low pressure injection molding, and reduce or eliminate the pressure caused by the resin-molecular orientation of the stress and products, which improve products, dimensional stability. ICM technology and flexible control capability than the injection mould has greatly improved. Therefore use of this technology can produce more precision parts, especially the high-precision cylindrical-shaped parts. high-speed injection molding High-speed injection molding method of filling melts faster rate than the traditional 10 to 100 times, melt in the mold cavity to produce high shear flow, decrease viscosity, injection speed, slow down plastic surface hardening, thus improving thin Forming products wall thickness limit, inhibit excessive molding pressure, as well as because of the low-voltage mobile mode, the products reduce stress. The thin-wall precision products, we can use the injection screw at the forward from the melt energy absorption in the screw after the cessation of movement through the expansion of high-speed melt full cavity to achieve. no-pressure injection molding No-pressure injection molding technology refers to the plastic melt high-speed, high-pressure filling into the mold, and then close in the nozzle needle to melt the plastic mold cavity products automatically compensate for different parts of the contract, such products can be greatly reduced warpage. However, this method requires prior estimate packing contraction added, hence the need for the injection of a higher cavity pressure value, and we need clamping force also high. Other Intelligent Control Technology Precision injection molding processing conditions in the process of continuous monitoring and implementation of precise control is very important. With the development of computer technology, computerized injection molding has been widely used. Among them, statistical process control (SPC), P ID technology, fuzzy logic control (FCC), network control center (NNC) method and the processing model based on the reverse of the backbone network size control. 5. Conclusion On the high-precision plastic products, and high-performance requirements of the growing precision injection molding technology is the impetus for moving forward, people on the principle of precision injection molding, the constant deepening of understanding of precision injection molding technology is the basis for progress. With new materials, new processes and new equipment has emerged, particularly in the plastics processing computer is the wide application of the precision injection technology to create good conditions. As long as a reasonable use of these technologies, we will be able to produce sophisticated products.

这种塑料注射过程是重要的制造方法之一，聚合物，它提供了高维稳健的产品，低廉生产周期和成本。对最终产品质量的影响的问题之一是气体在模具灌浆期发生entrapments。一般来说，在模具残留气体通过排气疲惫，对通风系统的依赖复杂的模具设计。此外，在一定条件下，很难融入模具的排气系统。现在这个问题，可避免使用透水钢模具制造模具或插入。透水钢，模腔中气体产生，可通过微用尽孔的模具和排气系统直接是不必要的了。此外，模具的结构和设计变得简单，而排气和吸气功能得以保留。许多研究人员都被吸引了透水金属的形成，测量和应用。张，研究了制备多孔温压铁的影响，并通过高分子聚合物产生铁多孔透水。 NORMITUS，调查了部分合金和合金元素和压实对杨氏模量和泊松比烧结低合金钢不同成分prealloyedpowders压力，选择了通过改变碳酸氢铵产生多孔镍钛形状记忆合金，形成梯度孔隙率的影响碳酸氢铵的加入量。林，分析了烧结工艺参数与压实对不锈钢多孔金属过滤性能压力的影响。周，调查对孔隙率，孔隙度的形成，原因和连接压力的影响，在金属多孔材料孔隙。不过，虽然是非常透气钢制造塑料注塑模具，如何取得适当的透水钢，应用到塑料注射处理它，并保留二次加工后的渗透还没有得到很好的研究十分重要。在这项工作中，透水钢种，得到了控制压缩和烧结工艺。这些过程的详细情况载于第2条。第3演示了这种材料的实验，通过宏观，微观金相和扫描电子显微镜（SEM）照片的渗透性。由于大多数塑料二次加工注塑模具的要求，不同加工方法对多孔材料渗透率的影响，并给出在第3。在第4，模具的渗透集一起使用，使真正的塑料注塑件注射。各部分的高品质进一步验证了良好的透气性和通风透气钢这一功能。(翻译的~)

注塑模具毕业论文

你看看这个行不行塑料碗模具设计论文

呵呵你做的这个论文，我毕业的时候我也做过你看看是不是这份，需要我给你发过去。塑料工业是当今世界上增长最快的工业门类之一，而注塑模具是其中发展较快的种类，因此，研究注塑模具对了解塑料产品的生产过程和提高产品质量有很大意义。本论文介绍了注射成型的基本原理，特别是单分型面注射模具的结构与工作原理，对注塑产品提出了基本的设计原则，详细介绍了冷流道注射模具浇注系统、温度调节系统和顶出系统的设计过程，并对模具强度要求做了说明。设计成型零部件以及设计合理的推出机构。对设计进行验证主要是对注射机的相关重要参数进行验证，包括模具闭合厚度、模具安装尺寸、模具开模行程、注射机的锁模力等。在校验合格后，进行成型零件加工工艺过程的制定，既要保证塑件的质量，又要兼顾经济性。最后则是模具的装配环节，包括制定装配步骤、明确注意事项等。通过本设计，可以对注塑模具有一个初步的认识，注意到设计中的某些细节问题，了解模具结构及工作原理；通过对AutoCAD的学习，可以建立较简单零件的零件库，从而有效的提高工作效率。关键词：生产工艺注射模成型零件装配塑料模具分型面AbstractPlastic industry is grows now one of quickest industry classes in the world, but casts the mold is development quick type, therefore, the research casts the mold to understand the plastic product the production process and improves the product quality to have the very big design introduced the injection takes shape the basic principle, specially single is divided the profile to inject the mold the structure and the principle of work, to cast the product to propose the basic principle of design; Introduced in detail the cold flow channel injection evil spirit mold pours the system, the temperature control system and goes against the system the design process, and has given the explanation to the mold intensity request. Design shaped parts，reasonable drawing mechanism and so on．The design should be certification．Primarily related to the injection machine of important parameters for the certification including die close thickness sizes，the name distance，injection machine of the die draw force and so on．After Qualified in check，the molding parts machining process design must ensure that the quality of Supervision taking into account the economy．Final assembly is part of the mold，which including the design of assembly steps，clear proceeding required attention．Through this design, may to cast the mold to have a preliminary understanding, notes in the design certain detail question, understands the mold structure and the principle of work; Through to the PROGRAM study, may establish the simple components the components storehouse, thus effective enhancement working word: Manufacture process Injection mold Shaped parts The plastic mold Divides the profile1 绪论我国塑料模具工业的发展现状及特点�我国塑料模工业从起步到现在，历经半个多世纪，有了很大发展，模具水平有了较大提高。在大型模具方面已能生产48英寸大屏幕彩电塑壳注射模具、大容量洗衣机全套塑料模具以及汽车保险杠和整体仪表板等塑料模具，精密塑料模具方面，已能生产照相机塑料件模具、多型腔小模数齿轮模具及塑封模具。如天津津荣天和机电有限公司和烟台北极星Ⅰ.K模具有限公司制造多腔VCD和DVD齿轮模具，所生产的这类齿轮塑件的尺寸精度、同轴度、跳动等要求都达到了国外同类产品的水平，而且还采用最新的齿轮设计软件，纠正了由于成型收缩造成齿形误差，达到了标准渐开线齿形要求。还能生产厚度仅为的一模两腔的航空杯模具和难度较高的塑料门窗挤出模等等。注塑模型腔制造精度可达～，表面粗糙度μm，模具质量、寿命明显提高了，非淬火钢模寿命可达10～30万次，淬火钢模达50～1000万次，交货期较以前缩短，但和国外相比仍有较大差距。成型工艺方面，多材质塑料成型模、高效多色注射模、镶件互换结构和抽芯脱模机构的创新方面也取得较大进展。气体辅助注射成型技术的使用更趋成熟，如青岛海信模具有限公司、天津通信广播公司模具厂等厂家成功地在29～34英寸电视机外壳以及一些厚壁零件的模具上运用气辅技术，一些厂家还使用了C-MOLD气辅软件，取得较好的效果。如上海新普雷斯等公司就能为用户提供气辅成型设备及技术。热流道模具开始推广，有的厂采用率达20%以上，一般采用内热式或外热式热流道装置，少数单位采用具有世界先进水平的高难度针阀式热流道模具。但总体上热流道的采用率达不到10%，与国外的50%～80%相比，差距较大。

手机上盖注塑模具设计（Nokia）PROE论文编号:JX457 有图纸。有开题报告，答辩稿，说明书字数:13321.页数:43 前言一、本次设计的任务本次的设计是大学生涯的最后一次综合性的课程设计；是我们对大学四年所学专业理论知识和技能的一次综合性训练。模具设计是一项很复杂的工作，它要求我们在掌握理论知识的基础上要有更好的实践经验。设计一副好的模具，其中牵涉到许多的内容工艺，一套模具有多种工艺方案，在进行的比较中需要考虑的内容包括对塑件成型工艺的分析，如何确定分型面、型腔数目以及选择注射机型号。确定模具的总体结构、型腔、型芯的结构，同时还考虑了模具制造工艺的可行性以及模具制造的经济性；浇注系统的设计，确定浇口形式及位置大小；确定主流道，分流道和冷料穴的形式及尺寸；脱模机构的设计，脱模力的计算；模架的确定；侧向分型及抽芯机构的设计，导向机构的设计，冷却系统的设计。二、设计要求 1、在设计过程中要理论联系实际，扎实的掌握理论基础知识，以便灵活应用解决实际问题。 2、在设计过程中要不断地修改，拟定几种方案以便进行比较，在保证塑件使用要求和外观精度的基础上尽量采用简单的模具结构。 3、在设计过程中要不断地查取有关的设计资料，在努力采用以前的模具结构的基础上要进行大胆、稳重的修改，以便设计出有新颖的模具。、 4、设计中遇到的问题要多与指导老师交流，要合理、认真、独立地完成。 5、设计中应尽量采用标准件，这样就可以减少模具的制造难度。任务书设计课题本次毕业设计的题目是：手机的塑件注射模。技术要求：1、制件无缩瘪、气泡等缺陷。2、本件与底壳配合。3、材料为：ABS 二、课题设计要求 1、测量及绘制塑件图（要求用PRO/或UG）进行产品的造型。 2、分析塑件结构，确定模具总体结构方案。 3、绘制型腔、型心分模图（三维造型）。 4、模具总装配图的装配方案 5、非标准零件图。 6、编制型腔、型心等成型零件的制造工艺。 7、模具的装配方案说明。 8、设计说明书。摘要本次毕计业设的题目是：手机上壳的塑件注射模。本次设计主要是通过对塑件的形状、尺寸及其精度的要求来进行注射成型工艺的可行性分析。塑件的成型工艺性主要包括塑件的壁厚，斜度和圆角以及是否有抽芯机构。通过以上的分析来确定模具分型面、型腔数目、浇口形式、位置大小；其中最重要的是确定型芯和型腔的结构，例如是采用整体式还是镶拼式，以及它们的定位和固紧方式。此外还分析了模具受力，脱模机构的设计，合模导向机构的设计，冷却系统的设计等。最后绘制完整的模具装配总图和主要的模具零件土及编制成型零部件的制造加工工艺过程卡片。关键词：分型面、浇口、型腔，型芯，镶块，脱摸力,潜伏浇口。 Abstract :This graduate that design is:The movetelephone that shout the Battery door injects the design primarily passeses to piece viability assessment for request for of shape, size and its accuracy coming proceeding injecting type piece the wall for of type craft primarily including the piece is thick, slope and circle angle and whether to have core-pulling or not the above analysis to come the certain molding tool cent the type the surface, type the number, gate the form, place the size;The among them and most important is a certain type core and the construction of the type , for example adopt the whole the type of type still , and their fixed position and tight way of .In addition and still analyzed the molding tool to suffer force, mold that design that the design of the pattern draw mechanism, match the design etc. to lead to the mechanism, cooling draw the production that complete molding tool assemble the general drawing sum the soil and establishment of prinipal molding tool parts type zero the parts process the craft process the card. Key phrase: parting line,the gate, cavity,core,mold insert, ejection force,submarinegate.目录前言 2一、本次设计的任务 2二、设计要求 3任务书 3一、设计课题 3二、课题设计要求 4摘要 4Abstract 5概论 6第一章塑件分析 7第二章塑件材料的成型特性与工艺参数 7第一节塑件材料的特性 8第二节成型特性 8第三节工艺参数 8第四节塑料制件的结构工艺性 10第五节塑件在模具中的位置 11第三章设备的选择 11第一节最大注射量 12第二节注射量的校核 12第三节塑件在分型面上的最大注射量与锁模力的校核 13第四节注射压力的校核 13第五节开模行程的校核 13第六节注射机的技术规格 14第四章分型面与浇注系统的设计 15第一节分型面的设计 15第二节主流道的设计 16第三节分流道的设计 17第四节浇口形式的选择 17第五节排溢系统的设计 18第五章成型零件工作部分尺寸的计算 18第一节成型零件的结构设计 18第二节成型工作零件的工作尺寸 18第三节成型零部件的强度与刚度计算 24第六章模架组合的选择 26第七章合模导向机构的设计 27第八章推出与复位机构的设计 29第一节推出机构的组成 29第二节推出机构的设计原则 30第三节简单推出机构 31第九章侧向分型与抽芯机构设计 34第十章冷却系统的设计 41总结 41致谢 42参考文献 42以上回答来自:

模具的我有很多哦

注塑模具论文摘要模板

三通连接弯头Tee junction elbow 注塑模Plastic Injection Mould 液压元件Hydraulic components 模具设计Mould design工艺分析process analysis 分型面Parting Surface浇注系统: Gating system(这里需要注意：浇注是pouring,但是浇注系统gating用的比较多）注射机Injection Molding Machine 成型零部件 Molding parts侧浇口Side Gate 直导柱straight pillars导向Guide推杆puncher 液压侧抽芯Hydraulic Side Action AbstractThis paper discussed the design of plastic injection mould of tee junction elbows, and the process analysis of the parts' structures. The author determined the parting surfaces and the gating system etc, choosed the injection molding machine, calculated the sizes of the molding parts. Side gate and hydraulic side action was used, straight pillar and puncher was used for guiding and conveying the materials. The author also choosed the materials of the mould. The structure designed in such way can ensure the reliable running of the , the author checked the match between the mould structure and the injection molding : Tee junction elbow,Plastic Injection Mould,Hydraulic components,Hydraulic components

Liquid plastic molding injection molding is one of the main ways to shape a shaped complex precision mold pieces. The rapid development of mobile phone industry for mobile phone casings rapid updating. The design of the mobile phone owner section superstructure cast mould design, structural parts for the craft analysis. Identified sub-type face, such as the old system, chose injection machine, the size of a shaped parts. Use side runner. Using straight-pillar orientation, push rod top expected, leading to complete drawing of patterns and winning ways of pumping core materials and components for the choice. This structure ensures that instrument design work using reliable. Injection molding machine to the final structure and the degree of matching. And use autoCAD mapping components assembly, and parts of a map.

塑料套筒注塑模具设计论文

大型塑料托盘浇注系统的优化设计摘要:塑料托盘的结构复杂、体积庞大,致使模具浇注系统设计难度增大,只凭模具工程师经验,已经很难把握浇注系统设计的合理性。因此,借助模流分析软件Moldflow,对塑料托盘浇注系统进行模拟仿真分析,优化浇口的数目、位置和流道尺寸等,使其达到流道平衡,降低成型托盘制品的体积收缩率等相关缺陷,最终确立最佳的浇注系统设计方案,提高一次试模成功率。关键词:托盘;Moldflow软件;浇注系统;优化设计0前言托盘是一种重要的集装器具,它是在物流领域中适应装卸机械化而发展起来的。由于塑料托盘的性能要求较高,相应地对其设计和制造也提出了较高的要求。由于大型托盘模具的结构复杂,制造成本高,生产周期长,具有一定风险,在国外主要由专业模具厂家进行设计和制造,而且在模具设计中普遍地采用了CAE技术。1塑料托盘模具的浇注系统由于塑性流体在大型模具中的流程比(L/t)较大,所以浇注系统的设计是否合理,将直接影响到塑料熔体压力和温度的损失、流程、保压补料、产品残余、熔接痕、内应力等很多方面,同时也会影响到产品的内外质量和模具使用的刚度、强度。所以浇注系统常常成为大型注射模具优先考虑的主要对象。在浇注系统中,主要要优化[1]浇口的数目、位置和主、分流道的尺寸、形状等几方面的设计。建立有限元模型根据三维实体模型(如图1),建立有限元模型。网格类型为双层面模型[2],并在Moldflow中进行网格自动划分。划分结束后,对网格进行相应的修补,所得的网格模型如图2所示,包含5 204个节点和10 568个单元,网格匹配率达到了91%,模型网格质量很好。浇注系统设计方案浇注系统是熔体从注射机喷嘴进入模具型腔的通道。它的位置、尺寸、形状会直接左右塑件的内在质量与外观质量。如果设计不当,容易导致填充不良、熔接痕、气穴、变形、密度不均匀、内应力过大,甚至于填充不足的弊病。根据托盘的结构特征和企业模具工程师的经验,浇注系统设计[3-4]了3种方案,如图3所示。借助模流分析软件Moldflow进行充填模拟[5],考察最佳设计方案。有图,需要全文与我索取免费

你看看这个行不行塑料碗模具设计论文

模具专业毕业设计模式的实践与探讨以模具专业学生的毕业设计模式的改革为例，探讨计算机技术在模具专业学生毕业设计中的应用范围、步骤及结果，明确指出了模具设计理论同先进设计方法相结合在模具专业学生毕业设计教学环节的重要性和必然性。关键词：模具设计毕业设计计算机技术 1 引言模具是一种技术密集、资金密集型产品，在我国国民经济巾的地位也非常重要。模具工业已被我国正式确定为基础产业，并在“十五”中列为重点扶持产业。由于新技术、新材料、新工艺的不断发展，促使模具技术不断进步，对人才的知识、能力、素质的要求也在不断提高。根据社会发展对模具专业学生的新要求以教学生的实际情况，探圳大学工程技术学院对99级模具设计方向学生的毕业设计的进行了较大的改节，并取得了较好的效果。 2 模具专业学生培养目标深圳大学模具设计专业隶属于深圳大学工程技术学院机械制造及其自动化专业，主要是从事注射模的设计与制造。为了明确本方向的培养目标，我们对珠江三角洲，特别是深圳周边地区模具企业进行了比较广泛的社会调查，调查结果表明，用人单位要求毕业生有较高的思想品质和道德修养，爱岗敬业和较好的与人协调共事能力，要求毕业生基础理论扎实，着重基本技能的掌握和再学习能力，要求毕业生熟练掌握外语，有一定的计算机软件应用和开发能力。根据调查结果分析，我们把模具专业人才培养的规格定位于：面向各类型企业，培养爱岗敬业，具备机械及各类模具设计与制造基础知识，具有较强的再学习能力和创造能力，能在模具生产第一线从事模具设计制造、技术开发、应用研究和经营销售的应用型工程技术和管理人才。据此把拓宽专业口径，课程体系合理，教学内容优化、实验研究能力强，社会适应面宽，作为本方向教学的基本指导思想，将模具设计理论、实践与及计算机应用融合为一体。 3 计算机技术在注射模中的应用领域塑料产品从设计到成型生产是一个十分复杂的过程，它包括塑料制品设计、模具结构设计、模具加工制造和塑件生产等几个工要方面。它需要产品设计师．模具设计师、模具加工工艺师及熟练操作工人协同努力来完成，它是一个设计、修改、再设计的反复迭代、不断优化的过程。传统的手工设计已越来越难以满足市场激烈竞争的需要。计算机技术的运用，正在各方面取代传统的手工设计方式，并取得了显著的经济效益。计算机技术在注射模中的应用主要表现在以下几个方面： (1)塑料制品的设计：基于特征的三维造型软件为设计者提供了方便的设计平台，而且制品的质量、体积等各种物理参数为后续的模具设计和分析打下了良妤的基础。 (2)结构分析：利用有限元分析软件可以对制品的强度、应力等进行分析，改善制品的结构设计。 (3)模具结构设计：根据塑料制品的形状、精度、大小、工艺要求和生产批量，模具设计软件会提供相应的设计步骤、参数选择．计算公式以及标准模架等，最后给出全套模几结构设计图。 (4)模具开合模运动仿真：运用CAD技术可对模具开模、合模以及制品被推出的全过程进行仿真，从而检查出模具结构设计的不合理处，并及时更正，以减少修模时间。 (5)注射过程数值分析：采用CAE方法可以模拟塑料熔体在模腔中的流动与保压过程，其结果对改进模具浇注系统及调整注塑工艺参数有着重要的指导意义，同时还可检验模具的刚度和强度、制品的翘曲性、模壁的冷却过程等。 (6)数控加工：利用数控编程软件可模拟刀具在三维曲面上的实时加工过程并显示有关曲面的形状数据，同时还可自动生成数控线切割指令、曲面的三轴，五轴数控铣削刀具轨迹等。目前，国际上占主流地位的注射模CAD软件有Pro/E、I-DEAS、UGⅡ、SolidWorks等；结构分析软件有MSC、Analysis等；注射过程数值分析软件有MoldFlow等；数控加工软件有MasterCAM、Cimatron等。 4 模具专业毕业设计模式模具专业的学生要求综合知识和实践能力较强，它既是学生大学四年所学的机械制图、工程材料、公差配合与技术测量、塑料成型工艺与设备等技术基础课、专业课的综合应用，又需要学生了解大量的实践经验。通过毕业设计，应使学生在下述基本能力上得到培养和锻炼：①塑料制品的设计及成型工艺的选择；②一般塑料制品成型模具的设计能力；③塑料制品的质量分析及工艺改进、塑料模具结构改进设计的能力；④了解模具设计的常用商业软件以及同实际设计的结合，以往的毕业设计严格来说只能算是模具设计这门课的课程设计；老师指定一个塑料产品，有时甚至连产品模型图都交给学生，学生按照谍本上的模具设计步骤一步步做下去，由于没有实践经验，学校也不可能将学生的设计变成实际产品，因此，设计的合不合理，学生不知道，即使有经验的老师指不出不合理处，学生也没有感性认识，只能是纸上谈兵。学生踏人社会，从事实际产品设计，往往会发现无从下手，即使设计出来也是废纸一张，通常都要通过1到2年的时间才能入门。因此，学生常会感叹：在学校什么也没学到这不能不说是我们教育的失败。为了改变这种状况，在99级的毕业设计中，我们采取将模具设计内容同CAD/CAM/CAE紧密结合在一起，学生通过先进的软件仿真，可以随时发现自己在每一步设计中的不合理处，会找出各种解决方案让设计趋于合理，同时掌握了最先进的设计，加上及分析技术，提高了学生的学习兴趣和创新能力，使毕业设计真正成为了学生实际工作前的一次全过程模拟。设计流程如图1所示。为了保证毕业设计的质量，我们专门成立了一个由4名老帅组成的模具设计指导小组，每个老师负责设计流程的一个步骤。此次参加模具设计毕业课题的学生共15人，我们分成5组，每组3人。首先在布置毕业设计题目时，不给出具体的塑件制品，只是告诉学生要做一个开关按钮，学生根据自己的兴趣，确定自己的设计产品：游戏机手柄按钮、眼镜盒开关按钮、电灯墙壁开关按钮以及鼠标按钮等。通过市场调研、查阅大量的文献资料，确定自己塑件的外形及内部结构。采用三维造型软件Pro/E设计出塑件的内外结构，用AutoCAD绘出二维图，在结构设计过程中，运用结构分析软件MSCPatran分析按钮受力后的结构强度、刚度及应力等，对结构进行不断修正，学生会发现机械设计、工业产品设计、材料力学、理论力学等课程的知识在这个阶段都有所体现，对以前所学课程也是一个综合应用的过程。图2为某学牛设计的游戏机按钮装配图及爆炸图，图3为按钮对角两点受力时的最大变形和最大应力图。塑料制品设计完成后，进行模具结构设计，采用的是Prom/E下的模具设计模块对产品建立工件进行分型、分割、抽取得到型芯、型腔文件；通过专家模座系统EMX(Pro/E,系统外挂程序之一)建立标准模座零件及滑块、斜销等其它附件。这个过程实际上并没有结束，它要同后续的注塑过程数值分析紧密联系起来，所采用的注射流动分析软件是MoldFlow，根据熔体在浇注系统和型腔中的流动过程的动态图，改进模具浇注系统、调整注射工艺参数，使模具各系统的设计达到最佳。图4为分析出的最佳浇注位置以及采用圆形排列的流道方式进行注塑，最后注塑出来的结果。图5为按钮模具的装配图及爆炸图。模具结构完成后，进行数控加工，我们采用的是加工软件，完成模具的虚拟加工过程，并自动编制数控加工的NC代码，利用仿真模块可以查看加工完后工件的合理性。最后学生要提供详细的设计说明书以及完整的二维、三维图纸。在论文撰写阶段和答辩过程中，学生还采用了ACDSee图像软件，用来截取设计图像并辅助介绍整个设计过程；采用Office软件用来做文字的处理，写出分析报告。每位学生在整个设计完成后，都必须对自己的没计过程及结果做一个总结，提出本设计的创新与特色在何处。例如在建模部分或流道设计部分，同时也要考虑设计中存在问题以及相应的解决方法，从大多数学生的总结来看，学生迫切体会到了实践经验的欠缺，因此，在下一届学生的毕业设计中我们力争多请企业的设计人员同学生交流，多让学生接触到实际的设计、生产过程，至此，学生完成了一个项目的全过程：塑料制品设计--模具设汁--模具加工．学生可以在计算机上看到自己设计、加工出来的最终产品，体会到成功的感觉。5 结束语通过对此次毕业设计模式的改革，学生既对大学四年课程的学习做了—个总结，同时又掌握了最流行的、同社会实际最靠近的设计、加工方法。因此，本届模具专业方向的毕业生受到了社会的欢迎，深圳某大型台资公司模具部一次意愿接受本校的毕业生5名．取得了很好的社会效益。 (end)

塑料齿轮注塑模具设计论文

我当年毕业的时候就是做的这个设计，你看看是这个吗图纸我都有的。塑料齿轮模具设计及其型腔仿真加工摘要：本课题来源于盐城羽佳塑业，任务是塑料齿轮模具设计及其型腔仿真加工.注射成型是塑料成型的一种重要方法，它主要适用于热塑性塑料的成型，可以一次成型形状复杂的精密塑件。本课题就是将双联齿轮作为设计模型，将注射模具的相关知识作为依据，阐述塑料注射模具的设计过程。本设计对双联齿轮进行的注塑模设计，利用proe软件对塑件进行了实体造型，对塑件结构进行了工艺分析。明确了设计思路，确定了注射成型工艺过程并对各个具体部分进行了详细的计算和校核。如此设计出的结构可确保模具工作运用可靠，保证了与其他部件的配合。最后用mastercam仿真加工型腔。本课题通过对双联齿轮杯的注射模具设计，巩固和深化了所学知识，取得了比较满意的效果，达到了预期的设计意图。关键词：塑料模具；注射成型；模具设计；The design of gear plastic injection mold and cavity simulation processingAbstract: The subjects come from the Yujia Plastic Corporation. Task is what the design of gear plastic injection mold and cavity simulation processing. Plastic injection molding molding is an important method, which is primarily applicable to thermoplastic plastic molding, Molding can be a complex shape of precision plastic parts. To study the topic ,we make double-gear the design model, make the injection mold-related knowledge the basis for elaborate plastic injection mold design the designment we design double-gear with the injection mold design, using software proe to plastic parts to solid modeling, and making technics analysis to the structure of Plastic Parts for the definite the design,and identify the injection molding process as well as some specific details of the calculation and structure of such a design can be used to ensure reliable Die work ,to ensure cooperation with the other parts of the tie. Finally，simulation processing cavity with mastercam .we have consolidated and deepened the learning, gain a satisfied result, achieve the desired design intent through the process of double-gear mold words : Plastic mold; Injection molding; Mold design;目录1 前言 12 模具总体设计制品的分析模具总体方案设计注射机的选择型腔数的确定型腔的布局分型面的确定浇注系统设计浇口的形式流道、主流道衬套及定位环的设计冷料井的设计冷却系统的设计模架的选择导柱、导套的选择导柱的选择导套的选择顶杆设计复位杆锁模力的校核开模行程的校核总装配图及三维造型图总装配图模具的三维造型图 173工艺分析及仿真加工模具的注塑工艺分析模具成型件制造工艺与加工工序模具成型件制造工艺模具成型件的加工工艺数控仿真 204结论 25参考文献 26致谢 27附录

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